Grup Rulman | SKF İzmir Distributor - OUR ENGINEERING APPLICATIONS

VIBRATION MEASUREMENT AND REPORTING

The fact that your machines are currently operating does not mean that they will not experience serious operational problems in the future. Regular maintenance and monitoring are of great importance to prevent unexpected downtimes in your production line and to maintain the performance of your equipment. With our predictive maintenance services such as vibration measurement, you can continuously monitor the operating condition of your machines and detect potential faults before they occur. Through the services we provide, you can ensure regular control of your equipment, avoiding forced downtimes and high costs. Problems Detectable with Vibration Measurement: Imbalance Misalignment Bearing Damage Mechanical Looseness Lubrication Problems Resonance Electrical Issues in Electric Motors Gear Damage in Gearboxes Hydraulic Flow Problems Performing regular vibration measurements on critical equipment that operates without redundancy and directly affects production helps you prevent unplanned maintenance and repair costs. Moreover, even in systems with backup equipment, it saves both time and costs. By conducting regular vibration measurement and analysis of your equipment, you can prevent major damages and long downtimes. For more information about our vibration measurement devices and services, please contact us.

ALIGNMENT AND REPORTING SERVICE

Ensuring proper alignment of your equipment is critically important to enhance machine performance and minimize the risk of failures. At Grup Rulman, we help you prevent premature bearing, seal, coupling, and belt failures caused by coupling and belt–pulley misalignments. Research shows that 90% of machines operate outside the recommended tolerances and that 50% of rotating equipment failures are due to misalignments. Risks Prevented with Proper Alignment: Bearings operating under excessive load Reduced bearing life Seal, bearing, and coupling damages High vibration levels Increased noise levels Higher energy consumption Shaft damage Shortened belt and pulley life Unexpected work accidents Production losses We provide alignment services nationwide, without regional limitations, through our expert teams. The procedures we carry out on-site are guaranteed under the SKF Certified Service Partner program. After the alignment process is completed, detailed reports are prepared by our expert engineers and delivered to you. Take advantage of our alignment services to improve the performance of your machines and ensure operational continuity. For more information, please contact us.

SPINDLE SERVICE

Meet your new solution partner, Grup Rulman, capable of repairing the spindles of your CNC machines independently of brand and with certification. With our expert team, we provide repair and maintenance services for all types and brands of spindles. Our spindle repair service, available for up to 120,000 rpm, is supported by the assurance of countless applications carried out across Turkey and our global partnerships. Additionally, we also offer custom spindle manufacturing upon request. Scope of Our Service: Replacement of Bearings and Sealing Components: Renewal with high-quality parts to ensure long-lasting spindle operation. Balancing and Vibration Checks: Guaranteeing smooth and high-performance operation of your spindle system. Detailed Reporting: A comprehensive report is provided after all procedures are completed. All completed spindle repair services are covered by a standard 6-month warranty. Contact us to enhance the performance of your machines and ensure continuity of your production.

BEARING REPAIR SERVICE

Discover our bearing remanufacturing services designed to protect your budget and promote an environmentally friendly approach! At Grup Rulman, we repair your large, high-cost bearings with manufacturer-level quality assurance, making them usable for a second lifecycle. Advantages of Bearing Remanufacturing: Reduction in total life cycle costs Extended bearing service life Short delivery times Reduced machine downtime Lower environmental impact Preservation of spare stock How Is Bearing Remanufacturing Done? Your bearings are thoroughly analyzed by our experts. After a condition assessment, the most suitable remanufacturing process is determined to meet the requirements of your application. An approach equivalent to SKF’s new bearing production processes is adopted. Our Remanufacturing Process Includes: Repair of the functional surfaces of the bearing Replacement of bearing components when necessary Detailed maintenance procedures to enhance performance and durability When combined with the right predictive maintenance programs, this process significantly extends the potential service life of your bearings. Take advantage of our bearing repair service to reduce costs while contributing to environmental sustainability.

ON-SITE MACHINING SERVICE

We provide fast and effective on-site solutions for your large-scale equipment needs such as flange surface grinding and bearing machining. At Grup Rulman, we resolve your problems directly on-site without the need to transport your equipment to external workshops, helping you save both time and costs. Our On-Site Machining Services: Flange Surface Grinding Bearing Machining Turning Milling Drilling With the international quality and expertise of SKF Marine Services Ridderkerk, we offer field machining services not only to the maritime industry but to all sectors. On-site operations eliminate the need to disassemble or relocate your equipment, supporting the continuity of your production. With our localized solutions, we are by your side throughout Turkey to meet the needs of your business. For more information and service details, please contact us.

EDUCATION

At Grup Rulman, we offer a wide range of training services, from engineers to technicians, to enhance your company’s technical knowledge and ensure more efficient operation of your equipment. Our training programs are specifically designed to address industry needs and focus on field applications, aiming to increase participants’ practical knowledge. Our Training Programs: Bearing Maintenance and Lubrication Techniques for Engineers: Teaches engineers the correct techniques and engineering approaches in bearing maintenance. Bearing Maintenance and Lubrication Techniques for Technicians and Supervisors: Provides hands-on training to develop fast and effective maintenance skills in the field. Bearing Failure and Damage Analysis Training: Helps participants understand the causes of bearing failures and how to prevent them. Basic Vibration Analysis Training: An ideal entry-level program for those who want to get started with vibration analysis. Advanced Vibration Analysis Training: Developed for those who want to learn more complex analysis and fault diagnosis methods. Lubrication Management Systems and Advanced Lubrication Techniques Training: Teaches strategies for proper lubrication to extend equipment life. Power Transmission Systems and Applications Training: Focuses on improving efficiency through proper selection and use of power transmission components. Sealing Solutions and Applications Training: Minimizes the risk of failures through correct application of sealing technologies. Linear Solutions and Mechatronics Applications Training: Optimizes production processes using mechatronic systems and linear solutions. Each training program is tailored to industry requirements and aims to provide participants with both theoretical knowledge and practical skills. For more information about our training programs or to register, please contact us.

GEARBOX MAINTENANCE SERVICE

At Grup Rulman, we provide expert support in the installation and maintenance of your critical gearboxes. We offer brand-independent professional solutions to improve the performance of your gearboxes, prevent early failures, and ensure the continuity of your operations. Installation Supervision Service For your heavy-duty gearboxes (mill, kiln, turbo compressor, generator applications, etc.), guaranteed by LUFKIN – Part of GE Oil & Gas: Periodic Maintenance Service: Quick and effective intervention for faults detected through oil analysis, visual inspection, endoscopy, and vibration measurements. On-Site or Facility Repair: Faults are resolved either on-site or at LUFKIN’s production and repair facilities in France. Gear Repair Service Instead of replacing your high-cost, large gearboxes, we repair them and return them to service. Our Repair and Improvement Process: On-Site Measurement or Drawing-Based Production: Using portable 3D inspection devices, we perform on-site measurements or utilize the drawings you provide. Enhanced Internal Gear Design: While preserving the outer structure of your old gearbox, we renew the gear set with a modern and reliable design. Compact and Practical Design: We integrate all instruments such as vibration sensors, heat exchangers, and lubrication systems, enabling easy commissioning. Advantages: Fast solutions that prevent extended downtime in your operations. More reliable and longer-lasting gearboxes. Backup solutions for emergency situations. Comprehensive Gearbox Services with Grup Rulman With our gearbox repair, installation, and improvement services, we deliver tailored solutions to your business needs. We bring your gearboxes back to life with reliability and expertise.

APPLICATION ENGINEERING

At Grup Rulman, we deliver on-site and effective solutions tailored to your business needs with leading brands and high-tech products. Thanks to our sectoral expertise and experienced technical team, we accurately analyze the requirements of your equipment and develop customized projects for your operations. Our Service Process: On-Site Inspection and Analysis: Our technical team examines the equipment requiring solutions directly on-site, performs the necessary analyses, and gathers the essential technical information from you. Project Design: Based on the collected data, we design the most suitable solutions tailored to your needs. Close Collaboration: At every stage of the process, we remain in close contact with you to ensure outcomes aligned with your goals. Implementation and Results: The designed project is implemented to deliver maximum efficiency and performance. Advantages: Customized solutions tailored to your business requirements Continuous communication and transparency throughout the process Industry-specific expertise and innovative approaches Grup Rulman is your strong engineering partner to boost efficiency and help you achieve your business goals.